Ferndale Safety Engineering Projects

Custom-Made Centerless Grinder Guarding

We were asked to cover the openings on an old centerless grinder as much as possible.

The Ferndale Safety engineering team created custom steel guards to fit this particular machine.

Los Angeles, California

Home > Ferndale Safety Projects > Centerless Grinder Guarding

Project Overview: Custom Centerless Grinder Safety Guarding System

Our custom centerless grinder guarding system is a turnkey solution designed to protect operators from the inherent risks of high-speed grinding operations. With fully automated safety guards, this system is built to prevent dangerous interactions with the machine’s rotating components and flying debris, while ensuring the smooth operation of the grinder.

What is a Centerless Grinder?

A centerless grinder is a machine tool used for precision grinding of cylindrical parts. Unlike traditional grinders, the workpiece is supported between two wheels—one for grinding and one for regulating the speed—allowing it to be processed without the need for centering or supporting the workpiece with a fixture.

What Are the Risks?

Centerless grinders operate at high speeds, exposing operators to several potential hazards. These risks include:

  • Entanglement and Drawing-in Hazards: Loose clothing, hands, or tools can be caught between the wheels or in the rotating parts.
  • Abrasion and Contact Injuries: The grinding wheel can cause severe injuries if operators come into direct contact with it.
  • Projection Hazards: High-speed grinding can lead to the ejection of metal fragments, abrasive particles, or, in rare cases, fragments of the grinding wheel itself.

The Ferndale Safety Solution

Heavy-Duty Construction

We used powder-coated heavy gauge steel to create safety guards around critical areas of the machine where an operator may need to put their hands.

Safety Interlock Switch

A safety interlock switch prevents machine operation if the safety guard is open. This prevents operators from using the machine without a guard, either intentionally or accidentally.

Easy Maintenance

Hinges and easy-to-access bolts make removing the safety guards for maintenance a breeze.

A closeup of a centerless grinder guard
A centerless grinder with aftermarket safety guarding installed on it.

Do you have a safeguarding project?

  • Design CAD drawings
  • Discuss guarding options with you
  • Manufacture custom guarding and enclosures